Is There Room For Optimism in 2020?

Written by Jim Blaze, Contributing Editor
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BNSF Logistics Park, Kansas City. BNSF photo.

INTERNATIONAL RAILWAY JOURNAL, JANUARY 2020 ISSUE: A stagnant North America freight market is set to continue in 2020. However, technological advances and potential growth in intermodal and heavy-haul offer Class I railroads room for optimism.

Economic demand forecasting in the U.S. freight logistics market is a complicated task, even when trade patterns are dependable. Today it is very nearly impossible.

In the past 18 months, a trade fog has descended. Uncertainty is clouding probability of outcomes across ocean, land and even air routes, making even the best-laid plans for 2020 potentially outdated a few months into the year.

By late November, most U.S. freight railroads had surveyed their core customers to produce a first-quarter 2020 traffic volume outlook. Railroads had also produced annual capital expenditure and maintenance plans—as well as a pricing strategy and an income statement for the year.

A few railroads might even make a two-year capital and financial projection, and all will begin to release their projected capital and financial outlook for 2020 this month.

Senior executives on each railroad will likely conclude that their 2019 outlooks were wrong. Most of the “Big Seven” Class I railroads (CSX, Norfolk Southern, BNSF, Union Pacific, Kansas City Southern. CN, Canadian Pacific) had probably assumed 2%-4% growth rates in sectors such as grain, chemicals and intermodal. That didn’t occur, as actual volumes were probably down around 7%-9%.

The Cass Freight Index, which represents annual freight shipment and expenditure worth more than $28 billion, also makes tough reading. The index experienced a prolonged decline throughout 2019, falling 3.4% in September, the 10th straight month of declines. The declines accelerated throughout the first half of the year, peaking in July (–5.9%) before slowing in August (–3%) and September. As a result, many of the railroads’ plans for 2020 are expected to be relatively conservative, suggesting perhaps 1%-3% traffic growth over 2019 volumes.

Why so low? Is a recession on the horizon? Over the past 90 years, the U.S. economy has averaged a recession every 6.5 years, so we might be overdue. While overall U.S. economists seem split, there is general concern about what is to come in the next 18 to 24 months.

Rail economics are mirroring the heavy freight recession trends found in several indexes. For example, the Purchasing Managers Survey, which assesses rail’s business outlook, has continued to decline. However, FreightWaves market expert Mike Baudendistel points out that as 2019 ends, the year-on-year weekly declines in volumes are moderating—there are even some segments like grain where volumes are increasing slightly. Performance here might also be helped by the U.S.-China trade agreement announced last month.

Union Pacific expects that 2020 volumes will be positive year-on-year, while CN and CP both cite crude-by-rail and their investments in eastern Canada as supporting growth.

Indeed, petrochemicals are set to continue to strengthen in 2020 even though fourth-quarter chemical production was mixed. Overall, massive plant investment and construction continues in the Texas/Louisiana Gulf Coast region, reinforcing optimism.

The railroads’ early forecast for 2020 suggests a year of modest recovery with improved but still comparatively low volumes with very few seeing a fullblown recession. Others are not so sure. Ron Sucik, an observer of the intermodal equipment market, foresees very little U.S. intermodal growth well into 2020. This is partly due to retailers continuing to adjust their sourcing, and further uncertainty over long-term consumer buying strength.

Ron Sucik at Rail Equipment Finance 2019. William C. Vantuono photo.

Sucik expects competition to continue for mid-distance distribution by truck. He also anticipates international sourcing to shift further west in Asia, resulting in traffic switching to use the Suez Canal to reach East Coast U.S. ports. This will reduce cross-country rail intermodal movements compared with the past two decades, when imported goods mainly entered via West Coast ports.

Sucik says western long-haul intermodal railroads may attempt to protect their train volumes and seize market share from trucks and the emerging global port diversions. However, this will be difficult. “Once a shipper has gone back to trucks, because of railroad pricing or route cutting practices, they are very difficult to recapture,” he says. Flat intermodal railcar demand will translate into weak intermodal railcar orders in 2020.

The Class I’s have consistently argued that, as they implement Precision Scheduled Railroading (PSR), service will improve, and they will gain traffic. However, while the industry’s key performance metrics, including average train speed and the amount of yard car-dwell time have improved considerably, they do not equate to the actual service a customer receives, because they measure network health, not reliability of final delivery.

While rail executives insist these improvements will lead to recapturing market share from road, this is not yet the case. And while the outlook for rail freight in 2020 might not be clear until March, due to continuing economic uncertainty, there are few signs of significant growth ahead.

Only a massive and rapid change, such as a new U.S.-China trade agreement that includes agricultural and tariff adjustments, will guarantee higher rail growth. A slight thaw in U.S.-China relations in late 2019 indicated this might be close.

Long-Term Outlook

Looking ahead to the new decade, one big issue concerns the decline in coal shipments. More than 500 coal power stations closed between 2010 and 2019. Coal now accounts for less than a quarter of all electricity generated in the United States, compared with 52% in 2000. There is no single replacement commodity currently on the horizon that will replace the coal market.

Rail is also threatened by the continuing growth of trucking. The long-projected driver shortage and the drug and electronic logging threats that would drive mainly intermodal freight from road to rail hasn’t happened. Instead, truck driver salaries are increasing, and the logging devices are helping to improve driver utilization by identifying shippers that delay drivers.

Although truck automation isn’t developing that quickly, advances in driver assistance technology and driver training are helping to reduce big-rig truck operating costs, with further productivity increases predicted.

Conversely, rail has not yet developed a competitively viable short-haul North American intermodal or carload product. A few short-haul intermodal services, such as Florida East Coast’s Miami-Jacksonville service with extensions to Atlanta, show the potential. But they are exceptions, and this remains a missed opportunity, since there are so many short-distance urban market pairs east of the Mississippi River.

Moreover, the high growth rate of double-stack container trains out of the West Coast ports toward Chicago, Dallas-Fort Worth, Atlanta and the Eastern Seaboard has slowed. In the past, intermodal was growing three to four times that of GDP.

Indeed, very long trains may now be out of sync with demand. Six of the seven Class I railroads are cutting their production costs by operating mixed commodity trains that approach two miles in length to maximize rail’s economic advantage of higher weights and longer distances. This contrasts with trucks, which are increasingly moving high-value commodities in smaller, lighter shipment sizes and much more frequently in a 24-hour period.

Information technology is also both an opportunity and a threat in the coming digital era. On the risk side, most railroads haven’t worked out how to integrate their aging data systems into modern shipping and supply chain digital tools, so the big railroads need to catch up with their digital-capable rivals.

Truck competitor and intermodal rail customer J.B. Hunt (JBH) is aggressively executing bold new digital capabilities, the cornerstone of which is Hunt 360, its digital freight-matching platform. In 2018, JBH started using masses of data points and machine learning technology to match loads with the correct trucks. By autumn 2019, the digital system was using more than five billion sets of data points. The analytic results were so transparent that JBH can claim it enabled the addition of more than 600,000 trucks to its platform within two years, equivalent to $1 billion in transactions.

JBH is also introducing predictive truckload pricing, and offers superior shipment predictive update status to the final receiver. Most important, the JBH tool directly integrates with trucking digital systems and its customers’ logistics systems.

The Class I’s claim a similar revenue and traffic system is in development. But nothing like the Hunt 360 method has emerged so far. This delay is troubling. Shippers widely complain that they are often required to use antiquated railroad software and procedures that are bulky and not fully transparent.

In short, railroads are a step behind technologically, but they could leap forward by buying into the digital skill and integration capability, rather than trying to build it themselves. The first simple step might be to start using the Positive Train Control (PTC) GPS feeds from thousands of already-equipped locomotives to feed intelligence directly into customers’ digital logistics data centers and software.

BNSF locomotive with PTC antenna array.

But it is not all bad news. There is still potential to capture intermodal traffic from road—so much so that J.B. Hunt announced recently that it will target a percentage of the 11 million annual highway truck movements available for intermodal conversion.

Inevitably there are a few challenges. The first is to convert semi-trailers to more rail-efficient double-stack COFC (container on flat car) operation instead of to TOFC (trailer on flat car). However, not all shippers want to make the shift.

Second, railroads continue to assume that they have pricing power considerably above inflation, and so do not sense the need to discount their claimed increasingly superior service. Market analysis suggests shippers still see intermodal rail as a discounted service relative to precision trucking, suggesting a market disconnect.

Pricing and volumes across 5 to 12 U.S. corridors during the first six months of 2020 should reveal who is correct. As for the next three years, it will be interesting to see how intermodal growth and market share vs. trucking plays out. Rail hasn’t performed very well in growing intermodal growth due to corporate cost cutting. In 2018-19 several cost-consious railroads walked away from 15% of intermodal traffic. That’s a dangerous strategy when you are often the customers’ second choice. Anemic growth rates between 2015 and 2019 reflect this.

It is also time for the Class I’s to re-energize their intermodal market view. With operating profits at around 40% and the return on the business assets at close to 14%, they can clearly afford the capex to strike out for more business.

The heavy-haul freight market continues to grow, but some of the corridors require loading gauge improvements at bridges, tunnels and on curves. Wind turbines are a big opportunity as is the movement of transformer and generator equipment for a proposed modernization of the U.S. power grid. Overall, petrochemicals have probably the highest rail growth potential, while empty-car productivity management through improved tracking creates another opportunity.

Random events will likely interrupt logical assumptions. Disruptive inventions and competitors could also lay waste to the best-laid plans. However, adaptation and a good slice of luck could still push railroads forward. But they are still likely to be chasing the trucks in 2030.

Independent railway economist, Railway Age Contributing Editor and FreightWaves author Jim Blaze has been in the railroad industry for more than 40 years. Trained in logistics, he served seven years with the Illinois DOT as a Chicago long-range freight planner and almost two years with the USRA technical staff in Washington, D.C. Jim then spent 21 years with Conrail in cross-functional strategic roles from branch line economics to mergers, IT, logistics, and corporate change. He followed this with 20 years of international consulting at rail engineering firm Zeta-Tech Associated. Jim is a Magna cum Laude Graduate of St Anselm’s College with a master’s degree from the University of Chicago. Married with six children, he lives outside of Philadelphia. “This column reflects my continued passion for the future of railroading as a competitive industry,” says Jim. “Only by occasionally challenging our institutions can we probe for better quality and performance. My opinions are my own, independent of Railway Age and FreightWaves. As always, contrary business opinions are welcome.”

Categories: Analytics, C&S, Class I, Finance/Leasing, Freight, Intermodal, PTC, Regulatory, Short Lines & Regionals, Switching & Terminal Tags: